Generator fuel consumption & runtime

A generator is only as good as its fuel supply. This guide turns manufacturer consumption figures into hours of runtime — by tank size, by load level — so a multi-day outage is a plan, not a surprise.

How fuel consumption is rated

Manufacturers rate standby generators at two load points: 50% load and 100% load, meaning the engine is producing half or all of its rated electrical output. Both figures appear on the spec sheet for every standby model we track, in gallons per hour for propane (LP) and cubic feet per hour for natural gas (NG).

The 100% number matters for worst-case minutes — everything in the house running at once. The 50% number is the one that governs your outage, because real loads cycle: the furnace blower runs in bursts, the refrigerator's compressor is off half the time, and the well pump fills its pressure tank and rests. Over a full outage day, most homes average closer to half of their calculated peak than to the peak itself, which is why this guide plans around the 50% column and treats 100% as the ceiling.

One surprise in the data: halving the load does not halve the burn. Across the models in our dataset, fuel use at 50% load runs about 55–80% of the full-load figure — an engine has fixed overhead (turning itself, cooling, controls) no matter how little electricity it makes. That is also why a much larger generator than you need is quietly expensive to feed: its half-load burn can exceed a smaller unit's near-full-load burn.

Note that the same model burns different fuels at different rates and makes different power on each. Most standby units produce less electricity on natural gas than on propane — the table below shows both ratings — while consuming gas by the cubic foot rather than the gallon. Comparing models on the fuel you will actually use is the only honest comparison.

Standby fuel burn at 50% load, model by model

Compiled from manufacturer specification sheets — the same dataset behind the model database, which adds 100%-load figures, noise ratings, and prices. Kohler and Cummins publish propane use in cubic feet per hour; the gallon equivalents (at 36.4 cu ft per gallon) are shown in parentheses in our dataset and used here.

Standby generator fuel consumption at 50% load (manufacturer figures)
Model Output, NG / LP (kW) Natural gas @50% (cu ft/hr) Propane @50% (gal/hr)
Generac Guardian 10 kW (7171) 9 / 10 101 0.97
Champion 14 kW Home Standby (100837) 12.5 / 14 116.5 1.6
Kohler 14RCA 12 / 14 124 1.65
Cummins QuietConnect RS13A 13 / 13 154 1.40
Generac Guardian 14 kW (7223) 14 / 14 195 1.81
Cummins QuietConnect RS17A 17 / 17 165 1.73
Generac Guardian 18 kW (7226) 17 / 18 169 1.70
Cummins QuietConnect RS20A 18 / 20 172 1.81
Kohler 20RCA 18 / 20 161 2.25
Generac Guardian 22 kW (7042) 19.5 / 22 228 2.53
Generac Guardian 24 kW (7209) 21 / 24 203 2.53
Generac Guardian 26 kW (7291) 22.5 / 26 188 2.06
Kohler 26RCA 24 / 26 180 2.34

Two patterns worth noticing. Burn does not scale neatly with size class — the Guardian 26 kW sips less at half load (188 cu ft/hr NG) than the Guardian 22 kW (228), because the engines and tuning differ. And the spread between brands at the same size is real money over a long outage: at 14 kW, half-load propane burn ranges from 1.6 to 1.81 gal/hr, roughly a 13% difference in how long a tank lasts.

Propane runtime: tank size is runtime

Propane tanks are never filled to the nameplate number. To leave room for the liquid to expand with temperature, fills stop at about 80% of nominal capacity — so a 120-gallon tank holds about 96 usable gallons, a 250 holds 200, and a 500 holds 400. Runtime is then one division:

Runtime (hours) = usable gallons ÷ burn rate (gal/hr)

Worked once, in full: a Generac Guardian 14 kW burning 1.81 gal/hr at half load, on a 250-gallon tank — 250 × 0.80 = 200 usable gallons; 200 ÷ 1.81 ≈ 110 hours, and 110 ÷ 24 ≈ 4.6 days of continuous half-load running. Swap in your own model's gal/hr from the table above and the same two steps give your number.

Propane runtime at 50% load, continuous running (dataset burn rates; tanks at 80% fill)
Model (LP burn @50%) 120-gal tank (96 usable) 250-gal tank (200 usable) 500-gal tank (400 usable)
Generac Guardian 10 kW (0.97 gal/hr) 99 hr · 4.1 days 206 hr · 8.6 days 412 hr · 17.2 days
Generac Guardian 14 kW (1.81 gal/hr) 53 hr · 2.2 days 110 hr · 4.6 days 221 hr · 9.2 days
Generac Guardian 22 kW (2.53 gal/hr) 38 hr · 1.6 days 79 hr · 3.3 days 158 hr · 6.6 days

These are continuous-running figures at a steady half load — the conservative planning case. Homes that shed discretionary loads (next section) routinely do better. Note the inverse relationship buyers underestimate: stepping from a 14 kW to a 22 kW unit on the same 250-gallon tank cuts runtime from about 4.6 days to about 3.3, before the bigger unit has powered a single extra appliance. Size to the load with the sizing calculator first; then read runtime off your actual size class.

Natural gas: the tank you never fill

On natural gas there is no runtime table, because there is no tank: while utility gas keeps flowing, the generator runs indefinitely. Two practical caveats replace the runtime math. First, your meter, regulator, and line size cap how much gas the generator can draw — a large standby at full load wants 250–330 cu ft/hr, and an undersized service can starve it exactly when the load peaks; installers check this against the spec-sheet figures in the table above. Second, output drops on gas: most models in our dataset make 1–3.5 kW less on natural gas than on propane, which is why the model database rates every model on both fuels.

For cost purposes, utilities bill natural gas in therms (or hundred-cubic-foot units that convert to them). One therm is 100,000 Btu, and typical pipeline gas carries roughly 1,000 Btu per cubic foot — so 1 therm ≈ 100 cu ft is the working conversion. A model burning 195 cu ft/hr is drawing about 1.95 therms per hour, or about 47 therms across a full day of half-load running. Your bill's per-therm rate turns that into dollars, which the next section does with stated price assumptions.

What a day of backup power costs

Fuel is the operating cost nobody quotes at purchase. The table below runs three representative models at 50% load for 24 continuous hours, on both fuels, at these stated price assumptions (see Sources & notes): propane at $2.60 per gallon and natural gas at $1.50 per therm. Your local prices will differ — propane especially — so treat the gallon and therm columns as the durable numbers and re-price them with your own rates.

Fuel use and approximate cost per 24 hours at 50% load (assumptions: LP $2.60/gal, NG $1.50/therm)
Model Propane (gal/day) Cost/day on propane Natural gas (therms/day) Cost/day on natural gas
Generac Guardian 10 kW 23.3 ≈ $61 24.2 ≈ $36
Generac Guardian 14 kW 43.4 ≈ $113 46.8 ≈ $70
Generac Guardian 22 kW 60.7 ≈ $158 54.7 ≈ $82

Three takeaways. Natural gas is the cheaper fuel to run — roughly half the daily cost of propane at these assumptions — on top of never needing a delivery. Propane's cost is the price of independence from the gas grid, and it argues for the smallest generator that honestly covers your loads. And a continuous half-load day is the expensive scenario: a real outage day with cycling loads and a few shed circuits lands below these figures, which is what the planning habits below are for.

Portables and inverters: hours, not days

Portable and inverter generators carry their fuel with them, so the same division applies with smaller numbers: onboard tank gallons ÷ burn at your load. Manufacturers of portables usually publish runtime at 50% load rather than a burn rate; the gallons-per-hour figures in our dataset for these models are arithmetic from those published tank-and-runtime pairs, and are labeled "derived" there. A few from the model database:

Portable and inverter runtime at 50% load (manufacturer-published tank and runtime)
Model Tank (gal) Runtime @50% (hr) Implied burn (gal/hr)
Westinghouse iGen4500DFc (inverter) 3.4 9 0.37
DuroMax XP9000iH (inverter) 6.9 11 0.63
Champion 200887 Dual Fuel 9200W 5.7 6 0.95
DuroMax XP13000EH 8.3 8 1.04
Predator 13000W Tri-Fuel 10.7 12.1 0.88

In practice, portable runtime is a refueling schedule: a standard 5-gallon can adds roughly 5 hours to a large dual-fuel portable like the XP13000EH (5 ÷ 1.04 ≈ 4.8 hr), about 8 hours to the XP9000iH inverter, and over 13 hours to a small inverter like the iGen4500DFc. Dual-fuel models can also draw from a propane tank instead of the onboard gasoline tank, converting hours into days the same way standby runtime works. If you are matching a portable to a load list, start with the sizing calculator totals, then divide your stored fuel by the burn rate — and remember these runtimes assume a steady half load, so heavy continuous loads shorten them.

Stretching the fuel you have

Sources & notes